Double-Sided High-Speed Extrusion Coating and Laminating Machine (with Automatic Splicer) is a machine designed specifically for high-speed, double-sided coating and laminating processes, used in modern production lines. Our machine is widely preferred in industries such as packaging, paper production, plastics, and textiles. The automatic splicer feature offers significant advantages for automating production processes, increasing efficiency, and reducing labor costs.

Working Principle of the Double-Sided High-Speed Extrusion Coating and Laminating Machine

Material Preparation and Extrusion: Plastic granules, paper, films, or other raw materials are loaded into the extruder machine. These materials are melted at high temperatures and turned into a thin film layer. The extrusion process is generally carried out with polyethylene (PE), polypropylene (PP), bio-based polymers, or recycled materials.

Double-Sided Coating: Coating is applied simultaneously to both surfaces. This means both sides of the material are coated, increasing durability, waterproofing, and protective properties. Double-sided coating is a common choice especially for packaging products and those requiring protective layers. The extruded film is coated on both sides at the same time, resulting in a stronger and longer-lasting product.

Lamination: The lamination process bonds the coating material to the target surface. It is applied in a controlled manner with temperature, pressure, and time to ensure strong adhesion. This allows the products to last longer and be protected against external factors. After lamination, cooling rollers or systems activate and the coating solidifies properly, creating strong adhesion to the material.

Automatic Splicer: The automatic splicer accurately connects the material parts that have undergone double-sided coating and lamination. This feature increases production speed, reduces labor needs, and minimizes errors on the production line. The splicer joins material parts quickly and precisely, ensuring smooth and uninterrupted production flow.

Cutting and Shaping: After coating and lamination processes are completed, the material is cut and resized as needed. Typically, products can come out in roll form or as pre-cut pieces. Automatic cutting systems provide high precision and produce in the desired form.

Automatic Control and Monitoring: The machine is operated via digital control panels and parameters such as temperature, pressure, and speed are continuously monitored and optimized. This system diagnoses errors during production, monitors machine performance, and automatically adjusts settings when needed.

Features of the Double-Sided High-Speed Extrusion Coating and Laminating Machine

Double-Sided Coating: This machine allows both surfaces to be coated. It is widely used in the packaging industry and sectors requiring protective coatings. Coating provides waterproofing, durability, and protection, extending the product’s lifespan.

High-Speed Operation: With its high-speed operation capacity, the machine can produce large quantities per minute, which is a significant advantage for high-volume productions.

Automatic Splicer: The automatic splicer accurately and quickly joins different material parts on the production line. This feature reduces labor costs and enhances production efficiency.

Flexible Material Options: Various materials such as plastic film, paper, and bio-based polymers can be used. Recyclable and eco-friendly materials can also be used as coating materials.

Automatic Control and Monitoring: Digital control systems monitor and optimize all stages of the production process. Parameters such as temperature, speed, and pressure are constantly checked, ensuring high product quality.

Eco-Friendly Production: Environmentally friendly production is possible using bio-based polymers and recyclable materials. This minimizes environmental impact. Additionally, energy-efficient designs ensure lower energy consumption during production.

Advantages of the Double-Sided High-Speed Extrusion Coating and Laminating Machine

High Efficiency: The high-speed capacity allows the machine to process large quantities per minute. The automatic splicer enables faster and more efficient production processes.

Reduced Labor Requirement: Automatic systems minimize human intervention and reduce labor costs.

High Quality and Consistent Production: Thanks to automatic control, each production run maintains the same quality. Double-sided coating ensures strong adhesion and high durability.

Flexible Production Options: Production can be carried out with different material and coating combinations. Various coating materials can be used according to requirements.

Eco-Friendly Features: Using bio-based materials and recyclable films provides sustainable solutions. Energy-efficient systems reduce environmental impact.

Durability and Protection: Double-sided coating protects both surfaces of products, making them longer-lasting.

Applications of the Produced Products

Packaging Industry: Used in the production of paper and plastic packaging, food and beverage packaging, milk cartons, and alcoholic beverage packaging. Double-sided coating and lamination protect products from external factors.

Textile Industry: Used in the production of waterproof fabrics or protective textile products.

Insulation and Isolation Materials: Coating and lamination are used for thermal insulation materials and soundproofing products.

Electronics and Automotive Sectors: Used in the production of protective coatings and electronic device packaging.

Pharmaceutical Industry: Ideal for pharmaceutical packaging and products requiring chemical protection.