Double-Sided High-Speed Extrusion Coating and Lamination Machine (2nd Generation) is an advanced machine that performs two-sided coating and lamination processes at high speed and efficiency in industrial production. This machine is especially used in fields such as packaging industry, paper products, textile, and insulation material production. 2nd generation machines are equipped with new technologies that offer faster, more efficient, and more environmentally friendly features.
Our PLC-controlled machine can operate integrated with electrical and gas systems. It is designed according to preference. It features a high-precision, imported T-die fast and high-efficiency worm system (American Technology), and a new technology static mixer unit (Italian Technology). It can be synchronized and fixed with single extruder, double extruder, multiple extruders, and multi-level extrusion.
Working Principle of the Double-Sided High-Speed Extrusion Coating and Lamination Machine
Material Preparation and Extrusion: Plastic granules (such as PE, PP, PET, nylon) are loaded into the machine. These granules melt at high temperature via extruder machines and are produced in film form. In our 2nd generation machine, more efficient heating systems and faster extrusion processes are used for film production.
Double-Sided Coating and Lamination: The extruded plastic film is directed to the machine’s double-sided coating section. The film arriving here is applied as the first film layer onto the first surface and immediately after, the second film layer is applied onto the second surface. Coating is carried out using high temperature, pressure, and chemical adhesives if needed. In 2nd generation machines, more advanced technologies and speed-enhancing systems are present to coat both surfaces simultaneously.
Cooling and Fixing: After lamination is completed, the coated surfaces are quickly cooled with cooling rollers and coatings solidify. The cooling system is optimized to improve coating quality and create a strong bond between the film and the surface.
Cutting and Packaging: After coating, the material is cut and prepared for use. This process is usually done in roll form or cut into desired sizes. In 2nd generation machines, the cutting and packaging processes have been made faster and more precise.
Features of the Double-Sided High-Speed Extrusion Coating and Lamination Machine
Double-Sided Coating: This machine enables simultaneous coating of two surfaces. Double-sided coating is especially important in packaging, paper, and textile sectors. Coating both surfaces at the same time shortens production time and increases efficiency.
High-Speed Operation: The 2nd generation machine can operate at much higher speeds. Hundreds of meters of film lamination can be done per minute, allowing for large production volumes.
Advanced Cooling Systems: The 2nd generation machine is equipped with innovative cooling systems. This system provides faster cooling after coating, increasing production efficiency and improving coating quality.
Energy Efficiency: This machine is designed to consume less energy. This reduces costs and provides an environmentally friendly production process.
Automatic Control Systems: Automatic control panels and digital displays are used to optimize machine speed, temperature levels, and pressure. This ensures more precise and controlled production.
High-Quality Coating: Simultaneous coating of both surfaces ensures homogeneous and strong coverage on both sides. This is a great advantage especially for products requiring waterproofing, protective durability, and abrasion resistance.
Flexible Film Options: Our 2nd generation machine can use various film materials. For example, polyethylene (PE), polypropylene (PP), polyester (PET) films, as well as composite materials or bio-based films can be preferred for coating.
Advantages of the Double-Sided High-Speed Extrusion Coating and Lamination Machine (2nd Generation)
High Efficiency and Speed: 2nd generation machines have the capacity for faster production and increase efficiency with features such as double-sided coating and high-speed operation.
Advanced Quality Control: Advanced automatic systems and digital control panels allow machine operators to manage processes accurately. This ensures fewer errors and high-quality coating.
Environmentally Friendly Features: Thanks to lower energy consumption, recyclable materials, and less waste production, it provides eco-friendly manufacturing.
High Durability and Protection: Thanks to lamination and coating processes, produced materials become more durable. This is especially important for products requiring protection against external factors.
Versatility: These machines, usable for different material types, offer solutions suitable for different coating requirements. Double-sided coating can be applied on various surfaces such as paper, plastic, aluminum, and textiles.
Usage Areas of the Produced Products
Packaging Industry: Used especially in food packaging, beverage packaging, and pharmaceutical packaging to produce waterproof and durable packaging.
Textile and Fashion Industry: Waterproof clothing, protective textile materials, and fashion products are produced using this machine.
Automotive and Electronics: Used for protective coatings of automotive interior parts and electronic devices.
Insulation Materials: Double-sided coating is used in insulation materials and insulation panels to enhance durability and insulation properties.
Paper Products and Labeling: Used in the production of paper cups, labels, and paper packaging to provide durability and waterproofing.
