Kaizen | How does the printing process work on a paper napkin machine?

The printing process in paper napkin machines is an important stage used for printing designs, logos, or information on napkins. This process generally involves the following steps:

  1. Selection of Printing Machines
  • Flexo Printing Machines: These are the most commonly used printing machines for paper napkins. They work with water-based inks and offer an environmentally friendly option.
  • Rotary Printing Machines: These machines provide faster production by printing on a continuous paper flow.
  1. Ink Preparation
  • Ink Selection: The inks used for printing are typically water-based or UV inks. Water-based inks adhere well to the paper surface and have less environmental impact.
  • Ink Mixing: The ink mixture is prepared to achieve the necessary color and viscosity.
  1. Preparation of Printing Cylinders
  • Cylinders: The cylinders used for printing are typically made of metal or plastic. The desired design or logo is applied to the surface of the cylinders.
  • Precision Adjustments: Adjustments are made for cylinder placement and ink transfer.
  1. Printing Process
  • Paper Napkin Feeding: The paper napkin machine automatically feeds the paper required for printing. The napkins pass through the printing cylinders.
  • Ink Transfer: The printing cylinder transfers ink to the napkin, and the design on the cylinder is transferred to the paper. It is important for the ink to spread evenly during this stage.
  1. Drying Stage
  • Drying: After the printing process, time is allowed for the ink to dry. Water-based inks typically dry in the air. Special drying machines may also be used for the drying process.
  1. Quality Control
  • Quality Control: After printing, the produced napkins go through the quality control stage. At this stage, the print quality, color saturation, and clarity are checked.
  1. Post-Printing Process
  • Cutting and Folding: After the printing process is completed, the napkins are cut and folded in preparation for packaging.

The printing process in paper napkin machines is a procedure that must be carried out with care. The right choice of machines, ink usage, and adjustments are critical factors that affect the print quality and the aesthetics of the final product. Therefore, it is essential to ensure that every stage of production is meticulously controlled.