4 Color Servo Gear CI Type Drum Flexo Printing Machine

4-Color Servo System Drum Type Flexo Printing Machine is a machine specially designed to perform high-quality printing on flexible materials and meet modern industrial printing requirements. Our machine is equipped with servo motors, drum design, and flexo printing technology, offering efficiency, precision, and flexibility. The 4-color CI type servo system drum flexo printing machine stands out as a device that meets the demands of precision, efficiency, and high quality. Servo motor technology optimizes printing speed and quality, while the drum design and flexo printing technology ensure excellent printing results. This machine responds best to the demands of the modern printing industry with high-speed production, low maintenance costs, and energy efficiency.

Basic Features and Working Principle of Drum Flexo Printing Machine

Servo Motor Technology: Servo motors are used to precisely control each printing unit, the anilox roller, and other moving parts of the machine. These motors instantly adjust parameters like rotation speed and momentum to optimize print quality. Thanks to servo motors, printing machines can operate at high speeds and minimize issues such as color misregistration. They also provide energy efficiency by using only the required amount of power.

Drum Flexo Design (CI – Central Impression): The CI drum design features a single central impression drum around which the printing units rotate. This engineering ensures the smooth movement of the printing material and the operation of the printing units based on a fixed reference point. The central drum ensures proper positioning of the material, increasing printing accuracy. The CI design enables perfect color registration by preventing color misalignment (misregister).

4-Color Printing: Our machine uses the CMYK (Cyan, Magenta, Yellow, Black) color system. This provides a sufficient color combination for standard color printing and ensures excellent results for colorful prints. Each color uses a separate printing unit, independently controlled by servo motors, ensuring precise application of each color.

Printing Units: Each printing unit uses photopolymer printing plates. These plates serve as flexible surfaces for ink transfer. The anilox roller in each printing unit ensures the correct amount of ink is transferred to the printing plate. Ink distribution on this roller is precisely controlled by servo motors, optimizing ink usage.

Print Quality and Speed: Precise control by servo motors ensures high resolution and sharp prints. This technology is especially important for printing jobs involving fine details and complex graphics. Other advantages include the ability to print at high speeds and minimal color misregistration. Thanks to servo systems, each color perfectly overlays the others.

Ink Transfer and Drying: The anilox roller ensures smooth ink transfer. The proper ink distribution controlled by servo motors enhances print quality. After printing, the ink is usually quickly dried by UV light or heat. UV curing provides more vibrant and sharper colors during printing.

Efficiency and Maintenance: Servo systems offer less mechanical wear and lower energy consumption. This helps reduce maintenance costs over the long term and ensures efficient machine operation. Additionally, servo motors allow real-time adjustment of speed and torque, increasing production speed and efficiency.

Advantages of the Drum Flexo Printing Machine

High Precision and Quality: Thanks to servo motors, the speed and position of printing units are controlled with high accuracy. This ensures the production of high-quality prints without color misregistration and with high resolution. This is especially crucial for detailed graphics and text printing.

Speed and Efficiency: Servo motors instantly adjust speed and torque, enabling fast and efficient printing. High production speeds are especially important for long print runs. The CI drum design ensures smooth advancement of the printing material, preventing any loss of speed.

Low Maintenance Costs: Servo motors have fewer mechanical parts, reducing maintenance requirements. Moreover, the durability of the gear drive system and servo motors extends machine lifespan. Energy efficiency leads to lower power consumption, reducing operating costs.

Flexibility and Wide Applications: The 4-color system generally provides sufficient color combinations for general printing needs. Our flexo printing machine offers the flexibility to print on flexible materials, plastic, film, cardboard, and paper. This enables a wide range of applications.

High Drying Speed: UV curing technology increases ink drying speed and prevents printing defects. It also makes colors more vivid and bright.

Machine Application Areas

Packaging Industry: Food packaging, cosmetic packaging, pharmaceutical packaging, film, and label printing.

Label Printing: Bottle labels, product labels, industrial labels.

Film and Lamination: Flexible plastic films, spiral packaging.

Paper and Cardboard Printing: Box printing, protective packaging.

Industrial Products: Technical labels, commercial packaging.

Technical Information
Machine Code Production Speed Printing Material Printing Width Power Consumption Machine Dimensions Machine Weight
KZF4-250 250 m/min Paper-Film-Non-Woven-Foil max. 1160 mm 35 kW 9700(L) x 3200(W) x 3200(H) mm 8500 kg