Fully Automatic High-Speed Extrusion Coating and Laminating Machine is a machine used especially in advanced manufacturing processes, performing high-speed coating and laminating operations. This machine is used for high-speed, precise, and efficient production in many sectors including packaging industry, paper and plastic products, textiles, construction materials, and more. Our machine is equipped with fully automatic systems and operates with minimal human intervention.

Our PLC-controlled machine can operate integrated with electricity and gas. It is designed according to preference. The worm system (American Technology), which provides high accuracy and high efficiency bonding, is created with a new technology static mixing unit. Equipped with Italian technology swift hydraulic filter replacement unit and dry composite machine system. Single extruder, double extruder, multiple extruders, and multi-level extrusion can be synchronized and fixed.

Operating Principle of the Fully Automatic High-Speed Extrusion Coating and Laminating Machine

Material Preparation and Extrusion: Plastic granules or other raw materials are loaded into the extruder device. These granules melt at high temperatures and are produced in film form. The coating material is generally made from polyethylene (PE), polypropylene (PP), polyamide (PA), but bio-based or recycled materials can also be used depending on the requirement.

Coating Process: The extruded film is applied to surfaces to perform coating. In this process, coating can be applied on a single side or both sides of the material. Double-sided coating is typically used to achieve more durable and long-lasting results. The coating process is optimized especially for waterproofing, protection, surface durability, and print quality.

Lamination: Lamination is the application of a thin film layer onto paper or plastic material. This ensures a strong bond between the two materials, providing both protection and visual quality. During coating and lamination, temperature, pressure, and time are controlled to ensure perfect adhesion.

Cooling and Solidification: The coated material is rapidly cooled and solidified by cooling cylinders. This hardens the coating and increases its durability, making the material stronger.

Cutting and Shaping: After the lamination process is complete, the material is cut and shaped into the desired sizes. The produced product can usually be in roll form or converted into cut products of specific sizes.

Automatic Control and Monitoring: Fully automatic control systems monitor and manage all processes of the machine. This system automatically adjusts critical parameters such as temperature and pressure, ensuring high-quality production. Also, fault diagnosis and maintenance needs can be automatically identified, increasing production continuity.

Features of the Fully Automatic High-Speed Extrusion Coating and Laminating Machine

Fully Automatic System: This machine minimizes human intervention during production and provides automatic control. It offers high efficiency and low labor cost.

High-Speed Operation: It has the capacity to perform extrusion and lamination at high speeds per minute. This provides a major advantage for high-volume productions.

Flexible Coating Options: Various coating materials can be used including double-sided coating, single-sided coating, aluminum foil, plastic film, or bio-based films. Flexible material options are available according to different industry needs.

Digital Control and Monitoring: The machine can be easily managed via digital screens and control panels. This system continuously monitors critical parameters such as speed, temperature, and pressure and makes automatic adjustments.

High-Quality Lamination: The lamination process ensures strong adhesion between materials and achieves high durability. This is especially a process meeting packaging and protection requirements.

Environmentally Friendly Features: Energy efficiency and the use of recyclable materials provide environmentally friendly production processes. Also, some of our machines allow the use of bio-based films, reducing environmental impact.

High Production Capacity: Thanks to its high-speed operation capacity, the machines can produce large quantities of products. This is a great advantage for facilities performing high-volume production.

High Coating Durability: The coating protects products against abrasive effects, liquids, chemicals, and physical impacts. This feature is especially used in the production of packaging and insulation materials.

Advantages of the Fully Automatic High-Speed Extrusion Coating and Laminating Machine:

Efficiency and Speed: Thanks to high-speed operation, production times are significantly reduced. Ideal for facilities aiming for high-volume production.

Reduced Labor Requirements: Thanks to fully automatic systems, the need for human intervention decreases and labor costs are lowered.

High Quality and Consistent Production: Digital control systems automatically adjust critical parameters such as temperature, pressure, and speed, ensuring that every production process is performed with the same quality.

Environmentally Friendly Production: By using energy-efficient and recyclable materials, environmental impacts are minimized. It also offers eco-friendly solutions through production with bio-based materials.

Flexible Production Capacity: Flexible production can be performed with various film types and coating materials. This facilitates production tailored to different sectoral needs.

Precision and Durability: Thanks to the lamination process, coatings become more durable and extend the product lifespan. This is a significant advantage especially for products requiring protection against external factors.

Application Areas of Produced Products

Packaging Industry: Coating and lamination processes are used in the production of food packaging, beverage cans, milk cartons, and similar products. These processes extend shelf life, provide liquid impermeability, and protect products from external factors.

Textile Industry: Coating processes are applied for waterproof fabrics, protective textile products, and super durable materials.

Insulation Materials: Used for producing materials that provide heat and sound insulation. Coating and lamination enhance insulation properties.

Automotive and Electronics: Used in the production of automotive interior materials, protective coatings, and electronic device packaging.

Pharmaceutical Industry: Durable coatings can be applied for pharmaceutical packaging and products requiring chemical protection with these machines.