Kaizen | What is flexo printing?

Flexo printing is one of the modern printing technologies and is widely used in the packaging industry. This printing technique transfers ink using a flexible printing plate. Flexo printing has the capacity to print at high speeds and over large areas, and it is commonly used for printing on surfaces such as paper, plastic, metal foil, and fabric.

Features and Working Principle of Flexo Printing:

  1. Flexible Printing Plate: Flexo printing uses a flexible printing plate (usually made from photopolymer or rubber material). This plate transfers ink to the surface to be printed (e.g., paper or plastic). The plates typically have a cylindrical structure and are placed onto the printing cylinder.
  2. Ink System: Flexo printing typically uses water-based, solvent-based, or UV-based inks. The ink is transferred from the printing plate to the surface. This system has the advantage of quick drying and being environmentally friendly.
  3. Printing Surfaces: Flexo printing works mainly on flexible surfaces, rather than flat ones. This is particularly beneficial in industries such as packaging, where printing on various materials may be required. It can be used on surfaces such as paper, cardboard, plastic film, foil, and fabric.
  4. High Speed and Efficiency: Flexo printing machines operate much faster than other printing technologies. Therefore, they offer an efficient option for high-volume printing jobs. Effective results can be achieved on both small and large print areas.
  5. Multi-Color Printing: Flexo printing machines are systems capable of printing in multiple colors. Different ink systems and plate combinations can be used to achieve high-quality color production.

Advantages:

  • High Speed: Flexo printing machines work very fast, making them ideal for large printing jobs.
  • Ability to Print on Various Surfaces: Due to its flexibility, it can print on many different surfaces.
  • Economical: It provides an economical option for high-volume printing jobs.
  • Environmentally Friendly: Environmentally friendly options such as water-based inks and UV inks can be used.

Applications:

  • Packaging Industry: It is widely used in packaging production in sectors such as food, beverages, cosmetics, and pharmaceuticals.
  • Label Printing: Flexo printing is used in label printing, especially for food labels.
  • Newspaper and Magazine Printing: It can be used in newspaper printing that requires high-volume and fast production.

Flexo printing, as a technology offering fast, efficient, and economical printing solutions, has a wide range of applications and is an ideal option for meeting industrial printing needs.